Electro Tour

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Electric Bicycle

Electro Tour

Client:

Electro Tour

Date:

23/2/2024

Preview:

For the Electro Tour experimental project, we designed and manufactured all carbon composite components for a fully functional, electric-assisted racing bicycle. The prototype was completed in less than 30 days, combining lightweight carbon fiber construction with precise integration of the electric motor system. Every step, from component design to fabrication, emphasized rapid development, structural integrity, and manufacturability, resulting in a fully operational prototype ready for testing and demonstration.

Project Overview

The Electro Tour is a fully carbon fiber, electric-assisted racing bicycle developed as an experimental project. Our role focused on the design and manufacturing of the carbon composite components, delivering the technology required for a fully functional prototype. In less than 30 days, we completed the fabrication of all components, resulting in a working e-bike ready for testing and demonstration.

Process Planning

The project required rapid design iteration and precise planning to meet the tight timeline. Each component was engineered for lightweight performance, structural integrity, and integration with the electric motor system. The design process balanced aerodynamics, stiffness, and manufacturability to ensure the final assembly would function as a complete racing bicycle.

Manufacturing

All components were produced using pre-preg carbon fiber and advanced composite layup techniques. The parts were cured and finished to achieve high precision and strength, allowing for immediate assembly. Thanks to streamlined workflows and efficient production methods, the entire functional prototype was completed in under 30 days.

Electric Bicycle
Electric Bicycle
Electric Bicycle